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-   -   Cutting mdf doors, laser coming? #1 - Sri Lanka (http://www.mechmate.com/forums/showthread.php?t=310)

fabrica Thu 15 February 2007 19:45

Gerald, When you look at my last photo, The X=0 and Y=0 is at the extreme left corner (on the side where you see a open window and through which you would see some banana trees).

This machine will not be located in this place for more than another month. We are putting up a building for that purpose. This baby definitly deserves a better location than this junk room.

Gerald_D Thu 15 February 2007 21:54

The operator of the machine will spend most of the time at the 0,0 corner, or along the x=0 edge. From there he must have good visibility of the cutter, but I think your cable chain causes some obstruction. This is our view from 0,0. (Also consider the dust foot & pipe orientation.)

fabrica Fri 16 February 2007 03:20

Yes Gerald, You have a point here. I will get the cable shifted to the otherside. I am awaiting the arrival of the cableway shipment. What I have used is the little that I had available with me.

Gerald_D Fri 16 February 2007 03:47

If you move the cableway to the other side, then it will collide with the y-motor. You need to swop the y-motor and cableway with each other. Leave the router and y-car as it is.

While you are fiddling with the cables, I would suggest to increase the size of the earth/ground wires. We use about 10mm2 meaning the copper part is more than 4mm in diameter. I know it sounds hard to believe, but I am simply following the practice on other industrial equipment - very thick ground wires for absolute lowest resistance.

Gerald_D Fri 16 February 2007 03:52

Were your stepper motors open on the back? I strongly suggest you put a label/tape over those holes because the dust gets into the bearings. That hole traps dust and your operator will try to blow it out with compressed air - he will force the trapped dust into the bearing. (I had to replace bearings on my first stepper motors because of dust).

fabrica Fri 16 February 2007 22:51

Yes, They were open in the back. I will seal it today.

fabrica Sat 17 February 2007 05:20

http://www.mechmate.com/Forum/messages/329/3429.jpg

The Z axis from the front.

http://www.mechmate.com/Forum/messages/329/3430.jpg

The underside of the Gantry and the X rail.


http://www.mechmate.com/Forum/messages/329/3431.jpg

Machine with logo on the Gantry.

http://www.mechmate.com/Forum/messages/329/3432.jpg

Control box with logo.

http://www.mechmate.com/Forum/messages/329/3433.jpg

The Y car with logo.

DocTanner Sat 17 February 2007 05:38

Fabrica,

Well done!!! A very nice looking machine.

DocTanner

fabrica Sat 17 February 2007 06:38

Thanks Doc, I hope you too too are progressing well with your machine.

Hugo Carradini Sat 17 February 2007 06:50

Clap, Clap, Clap, Clap.
Congratulations, it has been a pleasure to fallow your thread from the beginning to this relevant moment. I have been so interested in your progress that I am going to miss your commentaries. Hope you don't desist of the laser idea .
Regards and success.
Hugo Carradini

fabrica Sat 17 February 2007 07:05

How in the world can you miss my commentaries. I would always be their to share my experiances with you guys.

Hugo Carradini Sat 17 February 2007 07:12

Ha Ha Ha, good answer.

Gerald_D Sat 17 February 2007 09:02

This thread has a new title. http://www.mechmate.com/Forum/clipart/happy.gif

fabrica Sat 17 February 2007 09:42

Gerald, What's it goin to sound like?

Gerald_D Sat 17 February 2007 10:03

It is already changed - look at the list of threads and now you will see this one:

My project completed! - Fabrica (Sri Lanka) - Serial No. 1

fabrica Sat 17 February 2007 15:23

Thanks For the Title, Gerald. It's a honour.

Irfanulla Wed 14 March 2007 10:22

Hello Fabrica,

Any pictures of your 4 th axis in progress.......

Regards
Irfan

fabrica Wed 14 March 2007 21:41

I will upload some pics today. I have turned out most of the parts. Just a matter of assembling them.

Irfanulla Wed 14 March 2007 22:26

Thats great Fabrica, what software are you going to use to generate the Gcode for the 4 axis. Artcam?

are you using another gecko to power your 4th. axis stepper?

Nice to know u here....some day i will fly to srilanka and meet you.

Let me complete my router first.

Thanks in Advance for the photos you are going to post.

CYA

Greg J Fri 16 March 2007 19:21

Fabric,
WOW, very nice work. I'm new here and have just started the process (printing plans, ordered the laser cut parts, etc. etc.)

I hope my finished mech mate is half as good as yours. I'm already changing the round supports on the base to boxed members.

Irfanulla Sat 17 March 2007 04:00

Fabricaaaaaaaaaaaaaaaa

Photos please........you know your photos will influence design of my router, pls do post the photos.......

Thanks in Advance
IRfan

Gerald_D Thu 29 March 2007 08:01

We only needed 4 runs and still had 5 wickets.....and then Malinga! Did you stay up to watch?

fabrica Mon 02 April 2007 04:37

I was unable to watch the match since I was in Singapore on that day and in that country they never show cricket matches. Anyway I was told that it was a pretty interesting game.

Our country is becomming quite famous for comming out with bowlers who tend to have unique bowling actions. Yesterday night Chris Gayle did not know what was being thrown at him.

fabrica Tue 01 May 2007 06:56

This is a door design which I did with MDF

http://www.mechmate.com/Forum/messages/329/15118.jpg

Kim Mortensen Tue 01 May 2007 08:57

nice work fabricia....

fabrica Tue 01 May 2007 12:37

Thanks Kim.

Gerald_D Tue 01 May 2007 12:56

Hi Fabrica, of course I was cheering for your team on Saturday - you did very well! The door is nice too!

How are your machines numbers 2 and 3 coming along? Any laser fireworks yet?

David Rosenbleeth Tue 01 May 2007 18:36

Fabrica: That type of design begs for three dimensional (2.5 to the purists!)execution. That does, of course, mean that the machining time goes up severely, but so does the value. If you do not have the software to model this and would like to see what can be done with it send me the dxf and I will play with it a bit and send it back to you as a relief. I have a little extra free time right now and wouldn't mind the "assignment".

Dave

fabrica Tue 01 May 2007 22:22

Gerald, these Aussies are super Humans maybe we should ban them from playing international for a few years until the rest of the nations play catchup with them.

I still have not started on the 2nd and 3rd machines. I have got down the laser (60 Watt, universal U.S.A). These days making the mount to fix laser on to the existing Y car. If any guy is interested in getting to know more about this project please let me know.

David, Thanks for your kind thoughts I will send the dxf file to you tomorrow. Today it's a Holiday in Sri Lanka.

Arthur Ransom Wed 02 May 2007 06:51

How about starting a seperate section on the laser?


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