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-   -   The most beautiful thing that you will see today! #61 - Athens, Greece (http://www.mechmate.com/forums/showthread.php?t=2319)

riesvantwisk Thu 27 May 2010 10:25

congrats! Good looking machine, nice first cut!

jhiggins7 Thu 27 May 2010 17:44

Builder's Log Update
 
Sergio,

Congratulations on your MechMate and for earning Serial #61. Well done!:)

Here is the Updated Builder's Log.

Please review your entry and let me know any changes you want to make.

WFY Thu 27 May 2010 18:09

From #60 to #61 great job Sergio - I think you need a new helper looks like you wore the one in the picture out! :D Maybe he can get a job in Hobbit land.

Sergio-k Fri 28 May 2010 01:10

Thanks again all.

At this stage i'm experimenting with the bits.
Broke 2 :( ,burned MDF, and fired my helper :D

From the testing i concluded that the Onsrud 65-000 series is doing amazing and clean cuts on MDF.
I used the 65-013 bit with 18000 RPM and 1600mm FR and it was like cutting into butter.

The 53-040, 63-040, 46-008, and 38-50 all of them burned the MDF on 18000-15000 RPM 1600-1000 FR.
The 52-040 simply broke.

Operating a cnc machine is a whole diferent thing from making one,
but errors is a must for getting into experienced mode i think :D.

dragonfinder1 Fri 28 May 2010 14:33

Do a google search for chip load calculators, there are many free ones. They will help with the burning of the wood or the tool. Most likely is that you are turning your tool too fast, and or feeding too slow. That was my problem, I had to speed up the feed to a dangerously fast feed rate, or at least I thought so when I first started cutting.

Dave

dragonfinder1 Fri 28 May 2010 21:12

Here's a link to the one I use

http://www.vortextool.com/images/chipLoadChart.pdf

Sergio-k Sat 29 May 2010 03:20

Thanks Dave

I allready used chipload calculator based on the
pdfs provided by Onsrud : http://www.onsrud.com/xdoc/FeedSpeeds

What i'm trying to figure out is why for example a certain bit is doing an
excellent cut on 25mm thick mdf but burning the 4mm one with the same speed and feedrate.

Sergio

KenC Sat 29 May 2010 06:16

Congrats! You have a beautifully built MM #61 there! Now go burn some cutting bits & make some wood dust!

dragonfinder1 Sat 29 May 2010 08:12

Sergio

I can't help you on that one, I cut 6 - 10 mm on a pass and the only time I burn a bit is when I have too small a chip load, never burned one with too big a chip.

Good luck'

Claudiu Wed 02 June 2010 02:22

Great looking table, Sergio. You did a great job there. Have fun cutting.

liaoh75 Thu 03 June 2010 08:08

Well Done Sergio! Your build is a beauty.


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