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-   -   WAITING OVER! #15 - Chicago, IL (http://www.mechmate.com/forums/showthread.php?t=447)

gmessler Wed 15 October 2008 20:44

I've decided to hold off on this part until I get most everything painted.

I can only paint outside and with the weather getting colder I'm limited on time.

gmessler Thu 16 October 2008 20:26

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Got my paint booth all set up.

Thanks for the idea J.R. :D

gmessler Thu 16 October 2008 20:43

Parts all ready for primer
 
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I decided the best way to handle the scale removal was brute force.

The parts turned out great. Can't wait to paint.:)

All I needed after I was finished was a few palm trees and some surf maybe a beach ball or two.....or a Corona and a lounge chair.:D

Gerald D Thu 16 October 2008 21:00

Good grief! That's the first grit blasting that I have seen under a gazebo! :D

Kobus_Joubert Thu 16 October 2008 22:25

looks like snow, please check the weather :D

domino11 Fri 17 October 2008 06:34

Greg,
Looks great! But we dont even have snow up here in Canada yet. :eek:

Doug_Ford Fri 17 October 2008 18:19

Your paint is going to adhere well now too. Beautiful work.

sailfl Sat 18 October 2008 03:01

You don't have to worry about grease. Looks great.

Gerald D Sat 18 October 2008 03:48

Nils, you would be surprised at how much grease there is on steel and how it affects paint adhesion. Clean steel rusts within 30 minutes. If you don't see rust on steel, then it isn't clean! :)

gmessler Sat 18 October 2008 08:23

Thanks for all the kudos!!:)


Gerald,

You're right about the grease. I spent the previous day de-greasing the parts. If you don't get all the grease off... the sandblasting just pushes the grease deeper into the steel and it's harder to get the paint to stick without fisheyes.

Of course cleaning all that sand up was not an easy task either. Sand dust everywhere...even inside the closed up house....neighbors houses....cars down the street.:eek: read: unhappy wife and neighbors

What a nice finish to paint on though. Originally I was going to use auto paint. But at $100+ per gallon I decided on the $24 Rustoleum professional high performance paint. All the priming was done with rustoleum matching primer.

Getting ready for paint TODAY!! :D just waiting for the temp to come up.

Kobus_Joubert Sun 19 October 2008 00:37

Do you own that gridblasting equipment or did you rent it for the day. Must have being a monster of a compressor

gmessler Sun 19 October 2008 10:10

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Hi Kobus,

I rented that compressor and sandblaster for $120 USD for 4 hours. The rental shop is less than a mile from my house so 4 hours was enough time. Here are some pics of both. :)

YRD Sun 19 October 2008 13:59

Global Warming. Snow ahead of time

Robert M Sun 19 October 2008 14:50

Yuri....snow in brazil :confused:
Mother nature is is more then ever in serious need of our help then :eek: !!
Were I’m from we don’t call this snow... it’s consider as simple morning frost :D

YRD Sun 19 October 2008 15:14

No. Not yet. :rolleyes:

We're on the other side of the Earth. Our time is the opposite to his. It's almost summer.

We will sell carbon credits.:D

His work is very good.:)

Kobus_Joubert Sun 19 October 2008 22:44

Just think if you did this mess in 4 hours what could have happened if you rented it for 24 hours

Gerald D Sun 19 October 2008 23:18

That poor car parked to the left of the gazebo.....Hoped you havn't rolled down the windows or operated the wipers before getting all the grit off. The glass could be permanently scored. Same goes for other stuff that is supposed to slide. Patio doors and windows, etc.

domino11 Mon 20 October 2008 06:33

Yes,
Sandblasting is nasty nasty nasty stuff. Gets in everything. :eek:

gmessler Mon 20 October 2008 09:26

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The car is a project car that when someday I become rich:rolleyes: I will restore. Possibly beginning with (yuk) sandblasting.

Not looking forward to that nasty white stuff our Maple Leaf friends refer to as "frost":p Prepare a room Yuri I need to get away from this stuff.
:D

Here are some pics of the priming and painting. Not as colorful as Yuri's primer.
:)

Marc Shlaes Mon 20 October 2008 10:27

Nice color!

Greg J Mon 20 October 2008 19:34

Greg,

Nice paint booth and setup. Oh, and the work on the MM also. :)

Kobus_Joubert Mon 20 October 2008 22:29

That gazebo is strong. The ones we buy over here has thin little poles and a MM will not be able to hang on it while painting. Nice going GregM :cool:

gmessler Mon 20 October 2008 23:48

bent rails
 
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While preping my rails for paint I remembered a problem I had with one of the rails. After cutting the rail down I noticed it was warped pretty bad (cheap steel):(. Running a line from one end to the other, there was about .625 inch gap in the middle. Sorry, no photos but I've included a drawing (not to scale).

Remembering what a wise man told me once about using a welder to straighten warped steel;)
http://mechmate.com/forums/showthrea...92&postcount=6

I ran beads of weld centered between the holes from the outside to the inside(shown as dark lines in the drawing) starting in the middle of the rail and working to the ends alternating sides.

The angle straightend right up to within .040 inch (darn inch people):D


Tomorrow I'll grind the welds down and paint.

I hope this helps anyone who might have ended up with warped material.


Greg J. Glad you got your issue figured out:)
Robert, sorry for the brain fart...spelled leaf wrong

gmessler Wed 05 November 2008 18:33

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It's been slow moving but more progress.

Problem is I need the machine NOW for a project I'm working on. :)

gmessler Fri 07 November 2008 09:30

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In my last post I showed the table assembled but it was only put together with temporary bolts because I forgot to order the beveled washers.:(
When I got the washers I found that they fit great on the large channel but they were a little long for the 3" channel so I had to trim the small end a little.
Attachment 2529

Attachment 2530

Greg J Fri 07 November 2008 17:39

Greg,

Wow, painting the beveled washers also...... :p

Just yanking your chain guy.

I haven't checked out your thread in awhile, but it's looking good. :cool:

gmessler Fri 07 November 2008 20:47

Thanks Greg,

Can't compete with all these other great looking machines though.;)

gmessler Fri 07 November 2008 21:06

I have a question about the holes for the prox sensors.

First off I never drilled the holes so that has to be done before I can go any further.:o

As I was looking at the drawings "classic style" a thought came to mind.
On the x rails there is no problem with bearings but on the y rails there seems to be, at least as far as the hold down roller goes. If there are holes in that rail won't the hold down bearing drop into the hole?:confused:

Any help would be appreciated.

Gerald D Fri 07 November 2008 22:22

The holddown bearing runs near the edge of the angle iron - only a small part of the roller could get over the hole . . . that is only when you are at the limit of travel (when you hit the end-stops).

gmessler Sat 08 November 2008 07:11

Thanks Gerald:)


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