MechMate CNC Router Forum

MechMate CNC Router Forum (http://www.mechmate.com/forums/index.php)
-   MechMates already cutting (http://www.mechmate.com/forums/forumdisplay.php?f=78)
-   -   Here's You Sign #98 - Pennsylvania USA (http://www.mechmate.com/forums/showthread.php?t=3566)

IN-WondeR Sat 29 November 2014 01:04

Wat type of cutter did you use for this. When ever I cut in Pine, then it turns out like crap, cause of the stringy chips. Or is that spruce that does this...
Hmmm, Pine here in Denmark, might not be the same Pine you have...

pblackburn Sat 29 November 2014 10:55

It is stain grade pine. I find that you have to run feed at little less and the spindle speed higher. I used a Freud 90 V bit, a Freud double flute straight bit and Onsrud up cut spiral. For the most part it will cut clean however being Pine there is always a small amount of finish sanding to do.

pblackburn Sun 14 December 2014 19:37

Not quite finished, still need clear coat sealer applied.

https://farm8.staticflickr.com/7513/...f1a4e83a_c.jpg
Almost Done

racedirector Sun 14 December 2014 19:44

That looks awesome Pete, very impressive!

lonestaral Mon 15 December 2014 05:08

Very nice indeed.
I will put it on my 'One of these day's' list.
The list is long.

racedirector Mon 15 December 2014 05:38

I have one of those lists too Al - snap! :)

Duds Mon 15 December 2014 06:00

I don't have a list, I have a Pinterest Board ;) Does that make me a tragic young punk. My wife introduced me and I love it. https://www.pinterest.com/generalrepairco/cnc-made/

pblackburn Mon 15 December 2014 07:47

While I do not use Facebook or Pinterest as I feel it uses up valuable time best spent elsewhere. That is a nice board you have Dale. It should be listed under websites that inspire here at the forum.

pblackburn Mon 15 December 2014 08:07

Mayan Haab crv3d, dxf and eps files in Zip format below. I removed all toolpaths since your tooling will be different.

Click Here

Enjoy. :)

pblackburn Mon 15 December 2014 15:46

https://farm8.staticflickr.com/7471/...ebcef8e2_c.jpg
Top Coat Finished , on Flickr

racedirector Mon 15 December 2014 15:54

Wow thats big! Looks great Pete, that smile says it all :)

Fox Tue 16 December 2014 10:50

nice work, looks pretty sharp...any details shots ?

pblackburn Wed 17 December 2014 10:23

Just what I have on my Flickr page

darren salyer Wed 17 December 2014 20:10

That looks awesome!!

Fox Thu 18 December 2014 04:59

Hey Pete,

you should put your flicker page in your sig on this forum (nice stuff there)

pblackburn Sun 21 December 2014 00:46

Thanks Fox. I have had it linked under my home page. Unfortunately this forum doesn't allow end of post signatures or I would have one.

Tom Ayres Sun 21 December 2014 05:49

Nicely done Pete, I bet painting it was a real pain in the arse.

pblackburn Sun 21 December 2014 07:42

Yes it was

pblackburn Tue 10 February 2015 21:53

Made an update to the machine. Will post picture after painted.

darren salyer Wed 11 February 2015 21:15

You tease...��

pblackburn Wed 11 February 2015 21:57

Painted. Pictures tomorrow

racedirector Thu 12 February 2015 00:11

I know, I know..... not telling though :)

pblackburn Thu 12 February 2015 20:20

New Z axis!

It took a little while to draw this out. I stayed at relatively the same height above the Y car but have some new benefits to the Z. I used a 1610 ball screw with 500mm x 20mm round rails and bearings. I added push adjustments for ease of tramming. I had to make a nylon bushing for the bottom slot so I would have a pivot for front to rear adjustment. There is ±2° adjustment front to rear and ±5° side to side. More than is needed. The steps per inch worked out to 5080 and I can still run 500 IPM rapids. I did gain +2 inches to the retract height. One thing I found before was even though there was 8.79 inches from the collet to the spoilboard, adding a 2.5 inch bit reduced the ability to carve some larger stuff I had to turn away. Now I retract to over 11 inches using the 500mm rails so the bit is up inside the gantry during traverse to the tool change position. I was not looking for this but I worked with the parts purchased. I have full travel to the spoilboard with the collet flat on the spoilboard. Truing the spindle was less than 5 minutes both times. First time when testing and the second after painting.

Any questions feel free to ask.

Enough already, here are the pictures or click one to see them on Flickr.

https://farm8.staticflickr.com/7348/...3ac3671f_z.jpg

https://farm9.staticflickr.com/8635/...c541b462_z.jpg

https://farm8.staticflickr.com/7449/...bd9f0f2b_z.jpg

https://farm8.staticflickr.com/7358/...412fb966_z.jpg

https://farm8.staticflickr.com/7439/...485fed3f_z.jpg

https://farm8.staticflickr.com/7383/...1130e146_z.jpg

https://farm8.staticflickr.com/7450/...8d34391e_z.jpg

https://farm8.staticflickr.com/7286/...dc73e705_z.jpg

https://farm8.staticflickr.com/7384/...476d8022_z.jpg

https://farm9.staticflickr.com/8602/...0b028fa5_z.jpg

racedirector Thu 12 February 2015 20:42

Wow, wow, wow! Looks awesome painted Pete, this is definitely on my list of things to do to the MM.

Alan_c Fri 13 February 2015 00:25

Looks fantastic Pete!

I assume you used a section of large channel for the pivot mounting plate? Are all the painted sections steel?

Have you tried doing any heavy cutting, how well does the alumimium channel keep the assembly stiff in the forward/back direction?

ps - where do we download the cad files??? :D:D;)

lonestaral Fri 13 February 2015 03:35

Looks and sounds good.
A lot of time and effort gone into that.
I am sure that it will inspire others.
Well done.

sailfl Fri 13 February 2015 04:31

Pete, nice job. I am interested in hearing about what you have done for the dust collection tube. It looks interesting. Could you post some detailed photos and provide some more detailed info?
Thanks

Tom Ayres Fri 13 February 2015 05:31

Pete, That is an Excellent Work of Art. I applaud you!

pblackburn Fri 13 February 2015 06:43

Quote:
Originally Posted by Alan_c View Post
Looks fantastic Pete!

I assume you used a section of large channel for the pivot mounting plate? Are all the painted sections steel?

Have you tried doing any heavy cutting, how well does the alumimium channel keep the assembly stiff in the forward/back direction?

ps - where do we download the cad files??? :D:D;)
All painted sections are steel. Initial testing has been good so far. I will let you know as it is used more if any problems arise.

pblackburn Fri 13 February 2015 06:45

I will provide cad files of the design to anyone interested.

pblackburn Fri 13 February 2015 06:49

Quote:
Originally Posted by sailfl View Post
Pete, nice job. I am interested in hearing about what you have done for the dust collection tube. It looks interesting. Could you post some detailed photos and provide some more detailed info?
Thanks
I did not have to make any adjustments to the tube up to the 4 to 6 bell reducer. What questions do you have and what would you like to know?

pblackburn Fri 13 February 2015 06:50

Quote:
Originally Posted by Tom Ayres View Post
Pete, That is an Excellent Work of Art. I applaud you!
Thank you Tom

Robert M Sat 14 February 2015 05:59

Very nicly done, inspiring work.
Thks for sharing and your generosity ! ;)

IMMark Sat 14 February 2015 10:39

Excellent work as always Pete!
I really like the adjustments, something I would like to incorporate into my design.
As always, thanks for sharing!
Mark

pblackburn Sat 14 February 2015 21:20

First cut after upgrade. Cut from a piece of stain grade pine. 12" x 11.25" x 0.75". Model height is 0.74" and is 11" high.

https://farm8.staticflickr.com/7403/...2c1cbaed_c.jpgFirst cut after new z axis, on Flickr

Robert M Sat 14 February 2015 21:23

Sweet...
So, this New-Z seem to work as good if not better !

Fox Sun 15 February 2015 03:31

For a moment i thought you had made a double extending z slide...

pblackburn Sun 15 February 2015 20:57

Robert, I may be bias but I honestly think it is better. My touch of probe is slightly off to the spoilboard. This left an onion skin. Before the cut was not as consistent. I was comparing to the Christmas one I cut before. The Z cut appears more even now. There were minute variations before.

Tom Ayres Mon 16 February 2015 03:54

Hey Pete, may I be the first to request the cad drawings? Thanks.

Robert M Mon 16 February 2015 04:42

Pete, in my book your not being bias.....it's the being self reward & very satisfied with one own work....and good results ;)
I too tend to believe it may be "better"...... it's nicely thought out, nice materiel, nice build......but...cauz there is a one (but), it's the cost factor. Money can make "mechanical" make things ( among other) go better when those factor are inline.
Nicely done mate ;)


All times are GMT -6. The time now is 15:02.

Powered by vBulletin® Version 3.8.3
Copyright ©2000 - 2026, Jelsoft Enterprises Ltd.