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  #1  
Old Tue 23 March 2010, 02:57
selbuss
Just call me: selbuss
 
Cha-Am
Thailand
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Frame Built and Painted now Electrics time !!! - Cha-Am Thailand

Hello all
My name is Stein-Erik and I’m from Norway but live now in Thailand
Have read in this forum for over a year now but still not sure on everything involved to finish the maschine,hope i can ask if i get in trouble
Started my first cnc machine last year and now I’m starting on the MM
Table: 3000x2000 mm
4 motor: OM PK 299-F4.5A Unipoler?
Spindle: china 2,2kw with HY 02D223B VFD
waiting for the laser part made in Thailand, this have been my biggest problem to find a company for making the laser part but now i found it. The steel was also difficult to find the right dimension so for x beam i have 200x80x8cm
for the table i have 78x40x5 and the y car 98x48x2.2cm
have the most of cables and electric but cannot find a toroid transformer so i have to find a regular on but not sure what type,
so far i have cut the most of the steel and working on howe to build the control box ,have no date for finishing the machine but will work on it as a daily basic if I’m not on a motorbike trip or cooling down at the pool or have trips around Thailand. For over a year now i have been to china Town in Bankok
looking for parts in the town that never sleep and that is fun and luckily i have manage to find the most of the part for the machine and cheap too.

Oops tried to upload some picks but i cant find ut hove
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  #2  
Old Tue 23 March 2010, 03:23
KenC
Just call me: Ken
 
Klang
Malaysia
Welcome to the club.
You can use E-I core tranny, or any type of core for the matter. just stick to the same specification. I'm sure you can get them custom wound in Bangkok too.
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  #3  
Old Tue 23 March 2010, 03:53
selbuss
Just call me: selbuss
 
Cha-Am
Thailand
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Thanks for that yes iv seen in bankok but at that time i look for toroid tr, is the spec the same as 25x25v?
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  #4  
Old Tue 23 March 2010, 04:06
KenC
Just call me: Ken
 
Klang
Malaysia
I think so, Voltage depends on motor phase inductance & your motor driver max voltage capacity. I'm not familiar with OM motor, I'm using 86HS9801 chinese motor w/o the gear head.
The are more then enough info here, use the search button & keep reading.
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  #5  
Old Tue 23 March 2010, 10:13
domino11
Just call me: Heath
 
Cornwall, Ontario
Canada
Welcome Selbuss!
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  #6  
Old Tue 23 March 2010, 17:37
selbuss
Just call me: selbuss
 
Cha-Am
Thailand
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thank you Heat
and thaks to Gerald and all of the proffs at this forum that have get me addicted to this, please dont comment my bad enlish if i type somthing wrong
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  #7  
Old Tue 23 March 2010, 17:44
selbuss
Just call me: selbuss
 
Cha-Am
Thailand
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i talk to the company that sells rack and piniong and they sad that a 24 teeht gear have a pitch diam. of 24mm and the rach teeth to teeth is 3mm on ther modul 1 is this rigth?
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  #8  
Old Tue 23 March 2010, 18:44
danilom
Just call me: Danilo #64
 
Novi Sad
Serbia
Module 1 means 3.14mm between middle of teeth slope so its simply teeth distance. and yes its ok
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  #9  
Old Tue 23 March 2010, 19:41
selbuss
Just call me: selbuss
 
Cha-Am
Thailand
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Thank you for quick reply Danilo
Then i can order my racks and piniongs today, i go for one set of 24 teeth and one set of 30 teeth i plan to build a gearbox 3.3:1 and have a 60 teeth gear and a 18 gear teeth give me a holding torque of 2046 if my calc are rigth and wierd my motors half coil unipoler with a transformer 35VAC,800VA if this is to mutch i hope somone can correct me
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  #10  
Old Tue 23 March 2010, 19:49
danilom
Just call me: Danilo #64
 
Novi Sad
Serbia
35VAC will give you after capacitor and rectifier an 49.5V DC if my calculation is correct,

OM PK 299-F4.5A have 2.5mH inductance and if you calculate 32*sqrt(2.5) its 50Volts maximum, I would run them a little lower if possible.

Someone using PK 299-F4.5A would give a better opinion, or just search the forum there are plenty of posts about power supply
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  #11  
Old Tue 23 March 2010, 19:58
selbuss
Just call me: selbuss
 
Cha-Am
Thailand
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ok so if i go for antec 220v,, 25+25v it will give me 39V rectified
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  #12  
Old Tue 23 March 2010, 20:07
selbuss
Just call me: selbuss
 
Cha-Am
Thailand
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i try to figure out what bob i need some say the the PMDX-122 is the safest and i look at the PMDX-125 with Geko drive 203V becaus i want to have 4 axes at the end of building my machine any coments on that?
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  #13  
Old Fri 26 March 2010, 02:37
selbuss
Just call me: selbuss
 
Cha-Am
Thailand
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now i have order the bob and drivers from Steve
also order the rack and piniongs
for my machine i need 9mbut the company says that they only have 4pcs of 2000x15x15mm
but they have plenty of 1000x12x12mm so i order what they have on 15x15mm and one met of 12x12mm for the z slide or i have to wait for 6mnds. hope that i can use the 12x12mm
and to day i found my toroidal transformer and they promis i have it in one week and it is 10 mm shorter than the spec on AN-8225
The cabelchain i order take abouth 4 weeks to arrived and the brand name is KODUCT 40x25mm inside
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  #14  
Old Fri 26 March 2010, 03:11
selbuss
Just call me: selbuss
 
Cha-Am
Thailand
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Some picture from the start

Steel arrived
[attach][attach]Project_20100126_0009.JPG

Project_20100126_0008.JPG
some lectric
Project_20100125_0004.JPG

Project_20100125_0005.JPG
spindel as it arrived
Project_20100302_0017.JPG

Project_20100318_0001.JPG
start to cut
Project_20100130_0015.JPG[/attach][/attach]
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  #15  
Old Fri 26 March 2010, 07:10
bradm
Just call me: Brad #10
 
Somerville(MA)
United States of America
Something looks wrong with the water connections to that spindle - like someone cut them off. Is it obvious to you how to connect hoses to the spindle?
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  #16  
Old Fri 26 March 2010, 07:25
SumBum
Just call me: Jay (Bum)
 
PA
United States of America
I assumed he photo'd and worded it like that because of the bad fittings there. I hate when expensive things come obviously defective. Maybe an easy out and some new fittings will take care of it quickly.

Last edited by SumBum; Fri 26 March 2010 at 07:27..
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  #17  
Old Fri 26 March 2010, 07:34
KenC
Just call me: Ken
 
Klang
Malaysia
Selbuss, is that how you planned to cut all your steel? You must be a real tough guy! With the nerve of steel & armored skin! Those Muitai practice sessions sure pays off!
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  #18  
Old Fri 26 March 2010, 08:04
selbuss
Just call me: selbuss
 
Cha-Am
Thailand
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hi brad the water connection var broken when i get it grom the mail and now i have new connectors on the way and have taken out the rest of the treads standing in the spindel
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  #19  
Old Fri 26 March 2010, 08:09
selbuss
Just call me: selbuss
 
Cha-Am
Thailand
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hi Ken
yes this is the way i do it and im nearly finish cutting the steel,its not like the rest of the world to get tools easy here in thailand,took me over a year to find a company making my laserpart and when i find it i have to explain for them in details hove to do so now im vaiting for the finish part to arrived but its not so expensive so if the parts not correct i let dem make new parts
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  #20  
Old Fri 26 March 2010, 08:50
Kobus_Joubert
Just call me: Kobus #6
 
Riversdale Western Cape
South Africa
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Show us what you are hiding under that car-cover.

Look HOT.
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  #21  
Old Fri 26 March 2010, 08:51
MetalHead
Just call me: Mike
 
Columbiana AL
United States of America
I was just thinkin the same thing !! What you hiding under the cover?
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  #22  
Old Fri 26 March 2010, 09:24
selbuss
Just call me: selbuss
 
Cha-Am
Thailand
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this is not a MM its My Monster

The first 2 picks is from des 2009
and the last picks is from jan 2010 and now im waiting for my new engine and transmissin fro USA, i order a 650 HP bluprinted engine W/TH700 4 speed transmissin from Engine factory in usa so hopefully i resived my new engine and TH700 soon
[/attach][/attach]attach][attach]9025
[/attach][/attach][attach][attach]
Attached Images
File Type: jpg DSC_0001.JPG (76.0 KB, 1067 views)
File Type: jpg DSC_0009.JPG (83.2 KB, 1059 views)
File Type: jpg DSC_0016.JPG (52.2 KB, 1050 views)
File Type: jpg DSC_0017.JPG (62.7 KB, 1054 views)
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  #23  
Old Fri 26 March 2010, 10:20
SumBum
Just call me: Jay (Bum)
 
PA
United States of America
69 Riviera?
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  #24  
Old Fri 26 March 2010, 11:39
vishnu
Just call me: vishnu
 
Coimbatore(TN)
India
Hi Selbus,

Welcome to the den. i think you have a BBB already . Good luck on your endeavor.

Vishnu
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  #25  
Old Fri 26 March 2010, 12:10
Kobus_Joubert
Just call me: Kobus #6
 
Riversdale Western Cape
South Africa
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I like I like.. Thanks for sharing
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  #26  
Old Fri 26 March 2010, 12:45
Gerald D
Just call me: Gerald (retired)
 
Cape Town
South Africa
An amazing amount of "MechMate blue" in all the pictures above!
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  #27  
Old Fri 26 March 2010, 18:01
liaoh75
Just call me: David
 
Taibao
Taiwan
Nice wheels, does Thailand charge tax based on the size of the size of the engine? In Taiwan, we would have to pay a king's ransom annually to keep plates on a beauty like that. Looks like you are off to a good start. Good luck with you build!
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  #28  
Old Fri 26 March 2010, 18:19
selbuss
Just call me: selbuss
 
Cha-Am
Thailand
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hi David
the tax is only 10% of the invoice
here is a pic of the engine
9033
Attached Images
File Type: jpg 014.jpg (38.6 KB, 1012 views)
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  #29  
Old Sun 23 May 2010, 07:14
selbuss
Just call me: selbuss
 
Cha-Am
Thailand
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A littel updat from Thailand

have now finisk nearly all steelwork on the machine and start on the electronic.....
here are som photos:
Attached Images
File Type: jpg 2010-04-12_00011.jpg (56.8 KB, 900 views)
File Type: jpg 2010-04-14_00025.jpg (60.3 KB, 893 views)
File Type: jpg 2010-04-24_00031.jpg (51.1 KB, 893 views)
File Type: jpg 2010-05-04_00042.jpg (50.5 KB, 900 views)
File Type: jpg 2010-05-04_00053.jpg (50.1 KB, 888 views)
File Type: jpg 2010-05-04_00055.jpg (39.8 KB, 883 views)
File Type: jpg 2010-05-17_00086.jpg (61.2 KB, 881 views)
File Type: jpg Bilde00001.jpg (63.1 KB, 884 views)
File Type: jpg DSC_0045.JPG (43.0 KB, 876 views)
File Type: jpg DSC_0046.JPG (38.5 KB, 877 views)
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  #30  
Old Sun 23 May 2010, 07:50
selbuss
Just call me: selbuss
 
Cha-Am
Thailand
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set up VFD

The electronick give me a little challange and i hope some at the forum can help me out,
i have the PMDX-122 and geckos G203V PK299-F4a motors,china spindel and VFD,but i will try to use the PMDX-125,Smootstepper,PMDX-107 and PMDX-108 input and i am not shure that i understand hove to connect the VFD to PMDX-107 so if anyone can look at my attacted DXF file i be happy,
Thanks in advanse

some more photos
Attached Images
File Type: jpg 2010-05-20_00113.jpg (60.5 KB, 877 views)
File Type: jpg 2010-05-19_00101.jpg (71.4 KB, 882 views)
File Type: jpg 2010-05-20_00112.jpg (67.7 KB, 882 views)
Attached Files
File Type: dxf VFD to PMDX-107.dxf (86.0 KB, 69 views)
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