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  #151  
Old Sat 22 March 2008, 11:55
ekdenton
Just call me: Ed #8
 
Alamogordo, NM
United States of America
Hey Greg,

I am happy to hear your okay and the operation went well. I'm praying for a speedy recovery for you!
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  #152  
Old Sat 22 March 2008, 20:06
Greg J
Just call me: Greg #13
 
Hagerman, New Mexico
United States of America
Thanks Guys.

Abdomen is pretty tight. No heavy lifting for a couple of weeks.

Nows a good time to catch up on some reading. Currently reading "CNC Programming Handbook" by Peter Smid. It's quite riveting.
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  #153  
Old Sun 23 March 2008, 11:36
smreish
Just call me: Sean - #5, 28, 58 and others
 
Orlando, Florida
United States of America
...also a good time to watch all the Mach 3 Online tutorials. Very helpful!
Sean
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  #154  
Old Sat 05 April 2008, 04:14
Gerald D
Just call me: Gerald (retired)
 
Cape Town
South Africa
Hi Greg

Hope that everything is healing well and that Karen has stopped nursing you?
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  #155  
Old Mon 07 April 2008, 15:38
Greg J
Just call me: Greg #13
 
Hagerman, New Mexico
United States of America
Just got home from another week in the hospital and another surgery.

Had major complications and abscess. Worst week of my life. Didn't eat anything for a week. Had first food this past Saturday. I'll spare the details.

So glad to be home and recovering for real. Extremely weak and will take awhile to gain strength back. You can't believe how nice it is to check in.

Getting tired. I'll get back to the beast soon.

Oh yea, while in the hospital, my buddy said that if my spirit didn't start getting better, he was going to hang a picture of the MM in the hospital room.
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  #156  
Old Mon 07 April 2008, 15:59
Robert M
Just call me: Robert
 
Lac-Brome, Qc
Canada
Send a message via Yahoo to Robert M Send a message via Skype™ to Robert M
Sending down to you & Karen from are great white north, all my best positive vibesss.
Wishing you a better long term recovery and Karen some rest !
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  #157  
Old Mon 07 April 2008, 16:31
Doug_Ford
Just call me: Doug #3
 
Conway (Arkansas)
United States of America
Glad to hear you're back home and feeling somewhat better. We've missed getting to read your input.
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  #158  
Old Mon 07 April 2008, 17:19
sailfl
Just call me: Nils #12
 
Winter Park, FL
United States of America
Greg,

Hang in there. Sorry to hear you had more health problems. It is hard to do but be patient and give yourself time to recover.

You better teach your wife how to use the MM.
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  #159  
Old Mon 07 April 2008, 18:24
revved_up
Just call me: Craig
 
Hartland, MI
United States of America
Its good to hear some positive news, we sometimes take it for granted how fragile life really is. The best of wishes to yourself and your family.
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  #160  
Old Mon 07 April 2008, 18:35
Roadkill_321
Just call me: John #7
 
Wiseton, Saskatchewan
Canada
Hey Greg,

Sorry to hear about the complications, all the best to you and yours down there.

Get well soon!

John
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  #161  
Old Mon 07 April 2008, 20:08
jbmclain
Just call me: Joe #42
 
Birmingham, AL
United States of America
Greg, stay out of the hostpital....they will try to kill you.

If those doctors saw the quality of work that you were doing with your MM, they would be jealous.

Take it easy!!
Joe
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  #162  
Old Mon 07 April 2008, 20:44
domino11
Just call me: Heath
 
Cornwall, Ontario
Canada
Greg,
Take it easy and I hope all stays well with you from here on in.
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  #163  
Old Tue 08 April 2008, 01:08
Gerald D
Just call me: Gerald (retired)
 
Cape Town
South Africa
Hi Greg and Karen, I must admit that I was a bit apprehensive when you went quiet for 2 weeks. Sorry to hear of the setback, but glad to hear you are on the real path to recovery now. Take it easy.
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  #164  
Old Tue 08 April 2008, 10:19
Greg J
Just call me: Greg #13
 
Hagerman, New Mexico
United States of America
Thanks Guys,

It is so wonderful to be home and eating .

I miss my shop and so close on completing the MM. It's amazing how little energy I have. For now, I can only walk out to the shop and look at the beast. Still, just looking at the MM lifts my spirits.

Thanks again,
Greg and Karen
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  #165  
Old Sun 20 April 2008, 16:28
Greg J
Just call me: Greg #13
 
Hagerman, New Mexico
United States of America
Back In The Saddle

Finally back working in the shop. You have no idea how great it feels to be working on the MM and listening to a baseball game in my shop.

Anyway, I've got the gantry trued and riding the rails very nice. All 4 V-rollers are in contact. Thanks Gerald, I couldn't have done it without your help.

I clamped 3 corners using C clamps and wood blocks. Since the Channel had angled edges, a small wood shim on the lower edge of the clamp made the clamps hold strong. On the corner requiring adjustment, I used another C clamp and made small adjustments. Overall, I move the corner 1.779" for a 0.253" adjustment. That was too much, so I just went to the corner needing adjustment and made the correction. Very simple and straight forward.

I had to add weight to the table because the table was flexing. I used weights from my tractor (Doctor said I can only lift 20 lbs, and the tractor weights have handles for the gantry crane). I added 200 lbs (90 kg) to the corner that I was making adjustments and its diagonal. 400 lbs total.

I hope that helps anyone that has twist in there gantry.

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  #166  
Old Sun 20 April 2008, 20:46
Gerald D
Just call me: Gerald (retired)
 
Cape Town
South Africa
Hi Greg, great to have you back!
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  #167  
Old Mon 21 April 2008, 06:38
Greg J
Just call me: Greg #13
 
Hagerman, New Mexico
United States of America
Thanks Gerald.

Tonight I'll repaint the gantry, enclosure door, and touch up the table. Tuesday evening, I'll get my butt in gear and start finally assembly. Shouldn't take too long. Maybe start wiring by Thursday.
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  #168  
Old Mon 21 April 2008, 08:49
Jason Marsha
Just call me: Jason
 
B'Town
Barbados
Hi Greg glad to hear you are back to work. Is that a picture of Gerald in the background?

Jason
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  #169  
Old Mon 21 April 2008, 09:16
Gerald D
Just call me: Gerald (retired)
 
Cape Town
South Africa
Nah, it is his dartboard.
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  #170  
Old Mon 21 April 2008, 10:15
domino11
Just call me: Heath
 
Cornwall, Ontario
Canada
Gerald,
Do we all need a dartboard in our shops? What is the official size?
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  #171  
Old Mon 21 April 2008, 10:26
Gerald D
Just call me: Gerald (retired)
 
Cape Town
South Africa
postage stamp size, painted full blue to hide that face!
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  #172  
Old Mon 21 April 2008, 10:28
Gerald D
Just call me: Gerald (retired)
 
Cape Town
South Africa
On the opposite wall, Greg probably has a pic of his prize cow
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  #173  
Old Mon 21 April 2008, 21:27
Greg J
Just call me: Greg #13
 
Hagerman, New Mexico
United States of America
Actually, I didn't get inspiration, so I accepted entertainment.
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  #174  
Old Mon 26 May 2008, 21:46
Greg J
Just call me: Greg #13
 
Hagerman, New Mexico
United States of America
Progress Report

Have everything wired up, but troubleshooting.

When I press the on switch, the contactor does not engage (at least that's what I think it is). All E-Stops are in normal condition. I've gone over the wiring schematic numerous times. Everything seems fine. Just have the blinders on.

I'll get it figured out, but any suggestions are helpful.
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  #175  
Old Tue 27 May 2008, 07:30
smreish
Just call me: Sean - #5, 28, 58 and others
 
Orlando, Florida
United States of America
Greg,
Does the system fire up when you manually depress the contactor in the center of the relay?
If so, it's a wiring issue in your e-stop / pushbutton loop.
If it doesn't, then it's an issue with your power feed into and out of the contactor to the power supply/transformer.

Good luck.

Send a pic, I might be able to help if I can see most of the wires.
Sean
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  #176  
Old Tue 27 May 2008, 09:16
ekdenton
Just call me: Ed #8
 
Alamogordo, NM
United States of America
Hey Greg,
thanks for stoping by Sat., to check out the MM.

Sounds like something very simple, you will get it...
maybe try checking voltage from the source to the contactor relay, sounds like that relay is not getting voltage to operate the contactor. If that is what is happening you may need to go over the wires behind the pushbuttons going to the relay, light, and the estop circut.

I printed a copy of the wiring page and checked each wire and highlighted it if it was correctly wired. That is an easy way to troubleshoot if there are alot of wires the same color and it starts gets confusing.

Hope you get it!!
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  #177  
Old Tue 27 May 2008, 10:41
Doug_Ford
Just call me: Doug #3
 
Conway (Arkansas)
United States of America
Greg J,

Your problem sounds exactly like the problem I had with my contactor. Are you absolutely sure it is hooked up correctly? Reread my posts about my contactor and look at the photos I took. There are connections on the rear of the contactor that I and someone else missed. I think it may have been Sean.

Good luck.
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  #178  
Old Tue 27 May 2008, 12:43
Greg J
Just call me: Greg #13
 
Hagerman, New Mexico
United States of America
Thanks Guys,

I'll double check everything tonight when I get home.


Ed,
Thanks for the hospitality and you've got one nice MechMate.
I think that qualifies as the first meeting of the Southern Rockies / Desert chapter of the MechMate Builders Association (MBA). I always wanted a MBA.
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  #179  
Old Tue 27 May 2008, 12:52
smreish
Just call me: Sean - #5, 28, 58 and others
 
Orlando, Florida
United States of America
Doug.....yep - it was me.
The CN 9, 11, 22 and 25 contactors all have the A1/A2 coil contacts UNDER the relay. VERY easy to miss and inadvertently wire the coil contact to the NC/NO auxiliary contact on the far right hand side of the 3 pole contact block.

A mistake that is easily missed. This was the REAL reason I asked if you can manually engage the contactor by pushing the block in.
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  #180  
Old Tue 27 May 2008, 17:00
ekdenton
Just call me: Ed #8
 
Alamogordo, NM
United States of America
+1 on that I did the same thing when doing the kitchen table project and had to go to the factorymation website and recheck the wiring diagram for the contactor, and caught my mistake.

Okay on the MBA but do we have to grow beards.....the itching the chaffing
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