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#1
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Fleischman Chair in Ply
I have wanted to make one of these ever since I first came across his website, not for resale - just out of curiosity
![]() Fleischman Chair Front.jpg Front View Fleischman Chair Back.jpg Back View Fleischman Chair load test.jpg Load Test - 100 and plenty Kilos and no creaking or broken slats ![]() Fleischman Chair Liam test.jpg Liam with Sheeba and Tequila - Haven't been able to get him out of the chair since I brought it home on Friday! ps - cant share the files, if you want to make one, work it out for yourself ![]() |
#2
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Pragtig.. I wanted to make them as well...have about 4 different pictures...BUT since I am CAD disabled never got around to do it.....
And he has a REAL beer in his hand...had some of them this weekend in Harrismith at the annual Rhino Motorcycle Rally ![]() |
#3
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Remarkable !
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#4
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I recall doing this chair in a vector file, but Gerald deleted it, I can't find that post, maybe it got deleted too
![]() In any case, you did a great job, looks very nice! |
#5
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hello excuse me I speak very little English really good job Excellent
taawint of Algeria |
#6
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#7
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Nicly done Alan !
Out of Curiosity here ....How many hrs it took you to : - Draw it - Cam ( toolpath) it - Machine it ( some data on this would be interesting to know & exchange ) Robert ![]() |
#9
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Thanks for all the comments
Robert, I will have to check tomorrow on the cutting time, but the drawing took a few hours, in fact it is still ongoing as I want to make one or two changes, The CAM toolpath was very quick, about 5 -10 min on Enroute 3. John, the caterpillar is nice but I think that one may need to be cut with a laser or possibly with a hand coping saw - look at the centre section where the vertical members meet the foot pieces, no clearance for a router cutter. Some of his other designs are definetly meant for laser, the whole unit has extremely tight slits. |
#10
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great job
what thickness do you use? |
#11
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Cool!!!
I'm looking for a chair design which is friendly for my father's rear end. How does the chair feels? Springy? does the slats flex to conform to your bottom end? |
#12
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The chair was cut with 3 passes (8mm slot drill) in 6 stages from 18mm shutterply (not the best material in the world!)
1. Drill centres with a 90 Deg conic - to give me locations to put in screws to hold it down to the table - 1.25 min cutting time (plus about 15 min to put the screws in) 2. Seat external cut out - 8 min - then put a few clamps around the outside of the seat area and screws with flat washers to hold the fingers from moving. 3. Seat internal cut out - 5 min 4. Back outside cut out - 5.5 min - then again a few clamps around the outside perimeter. 5. Back inside centre cut out - 10 min - then insert more screws with flat washers to hold these fingers from moving. 6. Back inside outer cut out - 23 min. Total cutting time (excluding clamping and screwing) about 53 min. There were some areas where the cutter did not clean up properly to the bottom of the cut so I passed the cut out through the drum sander a few times to clean up and release everything - at this stage it was a bit like trying to get an octopus through a mail slot - its very flexible. Once assembled its quite ridgid but the slats have plenty of give - at first it feels a little disconcerting but that soon passes. I think it would be a lot better with 22mm ply for a little extra stiffness. This chair MUST be used on a rough or carpeted floor, on my wooden flooring at home the bottom that touches the floor just slides out when I sit on it, but its OK when my son sits on it - maybe I just exceed the safe working limit for this design ![]() Its very comfortable because the seat and back area conform to your body shape easily. |
#13
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Funny that my blog shows up here.
Interesting stuff. Allan. Would you permit me to copy and paste this in my blog? |
#14
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Welcome GJE, I enjoyed your blog immencely!
Alan, Wow! you are careful with your cuts! Did you use tabs for keep the fingers inplace? I would if I were to cut one with this many fingers... |
#15
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GJE, I dont have a problem with pasting this into your blog, but I think we need to get Mikes OK before doing so, Oh and you would have to indicate with a link back to this forum where it came from (MechMate).
Ken, no tabs, as long as the appropriate sequence is followed, nothing should move with the screws holding it down. |
#16
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hello thank you for the information and answers you give can you help me for good measure to cut the seat (scaling of X and Y.)
1 - I did the coversion of the drawing in dxf. 2 - I intend to cut with my router table is: (X1300 mm. Y2500 mm) 3-cut on a multiple panel 1220mm sur2440mm and which is 10mm thick with a bit end mill diameter 6 thank you for your help |
#17
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Alan
Not all the stuff, but some photos and a little story. Backlink no problem, but who is Mike? The forum owner? |
#18
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The internet was created by people linking to other people, if you show the source and not hotlink the images I see no problem, this is basic netiquette
![]() Nice blog! |
#19
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Mike, aka Metalhead is the forum owner. You can reach him by pm.
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#20
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Hello from algeria
Excuse my English I do not speak well Fleischman Ply Chair in RockNRolla this is my first chair My first cut success is thanks to you all on this forum that is more than formidable a huge thank you mike and alan c cut with a cutting end mill of 3mm plywood 5mm |
#21
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I like that.Taawint would you mind me bumming the cutting file my kids would like that
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#22
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![]() look here is very beautiful
http://www.greggfleishman.com/furniture.html |
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Thread | Thread Starter | Forum | Replies | Last Post |
Sketch a chair, really!!! | riesvantwisk | Golden Resources | 7 | Mon 26 July 2010 04:52 |