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-   -   Modifying a gas spring to make it pump-able (http://www.mechmate.com/forums/showthread.php?t=1272)

hans.arnell Sat 03 January 2009 15:27

2 Attachment(s)
Copied from another thread:


The bottle is for the modified gasspring, with a bicycle pump i can adjust the gasspring to the weight of the spindle


Gerald D Sun 04 January 2009 02:14

This is a dangerous experiment!

A typical gas spring holding 15kg on its 8mm rod is charged to 30 bars (400psi) Do not saw it open to see what is inside!

sailfl Sun 04 January 2009 03:56

My question is why do you think it is necessary to make the slide adjustable?

In the USA, the price of the gas slides are inexpensive. If you are using a router, you buy one. Later, you decided you want a spindle, you buy the right size one for the spindle.

I would like to understand you thinking.

Gerald D Sun 04 January 2009 04:04

Nils, he already had a discharged gas spring. And he is in Sweden where things are not that accessible as in the USA. So, at the cost of nearly nothing, he has something that he can learn from. I applaud his approach!

sailfl Sun 04 January 2009 04:08

Gerald,

I realize that we have an advantage over others with regards to the availablity of some products. An experimenting is way we have new products, I was wondering what he was thinking.

Thanks

Gerald D Sun 04 January 2009 04:16

Quote:
Originally Posted by sailfl View Post
. . . . . we have an advantage over others with regards to the availablity of some products . . .
I would tend to call that a disadvantage! Ingenuity goes out the window if you can solve everything with a wallet. ;)

Gerald D Sun 04 January 2009 07:00

Okay, back to the technicals of the topic . . . . . .

A standard gas spring has no seals on its "piston head" . . . . it is only a sliding guide and it purposely allows gas to leak between the top and the bottom chambers.

If you want a modified gas spring to work in the pressure range under 120psi (bicycle pump or shop compressor), a sealing piston is needed. . . .

Quote:
Originally Posted by hans.arnell View Post
. . replaced the piston in the cylinder with one with a rubber o-ring the cylinder is 18 mm that makes 6 bars to hold 15 kg . . .

Nikonauts Sun 04 January 2009 07:27

Sweeden makes Volvo, which i believe use gas spring. I don't think it's about inavailability, it's just making use of what's available and "playing with it". Judging from the picture where he use plastic bottle i assume he knows his stuff (max pressure limit of the bottle etc.), or maybe it's the opposite.

However this is an interesting topic, sorry for going off topic :D, move on.

Gerald D Sun 04 January 2009 07:51

Using a plastic bottle as a pressure tank is fairly low risk - when it does explode, the fragments are of such light weight that they do little harm. Like a party balloon or plastic bag bursting. Anyway, a google on PET soda bottle pressure tells you these things can go to 200psi and are loafing at less than 100psi. If a potential explosion has you nervous, put a few socks over it. :)


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